Shisha charcoal is a kind of charcoal specially used for smoking water pipes, and it is very popular in many countries. As an expensive consumable, hookah charcoal has huge market potential. Our company has recently launched a new set of fully automatic hookah charcoal production line, which can meet the needs of customers for high-efficiency and high-quality production of hookah charcoal. The produced hookah charcoal has the advantages of being hard and non-divergent, high density, easy to ignite, long burning time, uniform heating, etc. Our hookah charcoal production line mainly includes the carbonization furnace, charcoal block crusher, hookah charcoal briquette machine, drying room, packing machine, and other auxiliary machines. According to customer needs, our hookah charcoal production line can also be customized as a fully automatic or semi-automatic production line, the size and shape of the hookah charcoal can also be customized according to customer needs.
Hookah charcoal production process
The production of hookah charcoal mainly includes the steps of carbonization, crushing, mixing, molding, and drying.
- Carbonization: First, the raw materials need to be carbonized. Generally, harder raw materials such as fruitwood and coconut husk are carbonized by a hoisting carbonization furnace, while materials with smaller particle sizes such as rice husk, straw, and wood chips are used for continuous carbonization furnace.
- Crushing: The carbonized material needs to be crushed into 3-5mm carbon powder to facilitate subsequent molding. For high-quality hookah charcoal, the Raymond mill is generally used for further refinement, and the final product will have a better quality this way.
- Glue mixing: Before molding, the crushed carbon powder needs to be mixed with the binder. A certain proportion of carbon powder and binder are added to the wheel mill through the quantitative silo. After sufficient mixing and grinding, the forming process can be started.
- Forming: Put the processed raw materials into the hookah charcoal briquetting machine. Choose the suitable mold, set the size and other parameters, and then you can press the hookah charcoal.
- Drying: The pressed hookah charcoal still contains a certain amount of moisture and needs to be dried. The dried hookah charcoal can be packaged and sold.
Main components of the shisha charcoal production line
The hookah charcoal production line mainly includes the carbonization furnace, charcoal crusher, wheel mill, hydraulic hookah charcoal briquetting machine, drying room. In the entire production line, an electric control cabinet and multiple spiral conveyor belts are also required. According to customer needs, the Raymond mill, quantitative silo, hookah charcoal packing machine can also be selected. The output of the entire production line can reach 2-3t/h.
The continuous carbonization furnace can make wooden materials like wood sawdust or peanut shell into charcoal. This equipment can continuously carbonize for 24 hours, realizing simultaneous feeding and discharging. It is the ideal equipment for the mass production of charcoal.
The industrial charcoal crusher is mainly used for crushing all kinds of charcoal or coal briquettes into small pieces and powder. With high efficiency for grinding charcoal and coal powder, this coal crusher is widely used in charcoal processing plants and various charcoal production lines. rusher is mainly used for crushing all kinds of charcoal or coal briquettes into small pieces and powder. With high efficiency for grinding charcoal and coal powder, this coal crusher is widely used in charcoal processing plants and various charcoal production lines.
The wheel mill is a kind of grinding equipment with the grinding wheel and grinding disc as the main working parts. The material is pulverized by the grinding wheel on the rotating grinding disc. The outer ring of the grinding disc has sieve holes, and the pulverized material is discharged from the sieve holes.
The hookah charcoal tablet press is a kind of carbon powder molding equipment, which uses high pressure to press the carbon powder into carbon blocks of different shapes. The hookah charcoal tablet press is widely used in carbon powder and coal powder forming and is essential equipment in the process of carbon powder processing.
Auxiliary equipment in the hookah charcoal production line
Drying room: It is better to use the drying room to dry the hookah charcoal. Because the Shisha charcoals are placed in stationary trays, which are not prone to cause damage during the drying process.
Raymond mill: The Raymond Mill can further crush the crushed materials, and the fineness can reach 30-325 mesh. It can make the molded hookah charcoal more compact and have better quality.
Quantitative silo: The quantitative funnel can mix a certain amount of materials and adhesives together, which is conducive to achieving a perfect ratio and obtaining a better molding effect.
Hookah charcoal packing machine: The hookah charcoal packaging machine can realize automatic classification, sorting, and packaging, which is convenient for subsequent collection.
Advantages of hookah charcoal production line
- The equipment is easy to operate and easy to maintain. The whole production line adopts a fully automatic electronic control system, and the entire production line can be operated by only one person, saving manpower.
- The raw materials are highly adaptable, it can be hard-textured types such as coconut shell charcoal, bamboo charcoal, and fruit charcoal, or rice husk, straw, wood chips and other fine-grained types.
- The entire production line can be selected according to customer needs, and the size and shape of the finished hookah charcoal can be customized. The factory is equipped with a variety of molds such as round, triangle, hexagonal, square, plum blossom, etc., which can produce various types of finished charcoal such as hookah charcoal, finger charcoal, gift charcoal, charcoal rod and so on.
- The finished hookah charcoal has the advantages of being hard and non-divergent, high density, easy to ignite, long burning time, uniform heating, etc. The final product can meet the market demand for high-quality hookah charcoal.
- To help customers achieve profitability as soon as possible, the company provides free adhesive formulations, various hookah charcoal processes, teaching videos, etc.