This charcoal carbonization furnace is large-scale carbonization equipment. Compared with other carbonization furnaces, it has a stronger carbonization function, a wider range of materials that can be carbonized, and continuous production with higher production efficiency. This machine has not only a large output that can produce 3 tons/hour, but also a small model of 500kg/h. Biomass charcoal making machine is most commonly used in the production of carbon and rice husk carbon and is often used in hookah carbon production lines and barbecue carbon production. In the past, carbonization furnaces were exported to Germany, Iran, Japan, and Malaysia.
Raw materials for charcoal carbonization furnace
For this carbonization furnace, basically, all products containing carbon can be carbonized, especially some kitchen waste, waste clothes, animal manure, and even river sludge can be carbonized. Specific common materials include straw scraps, rice husks, straw, sawdust, nutshells, bark, bamboo powder, bamboo chips, branches, tree roots, coconut shells, jujube stones, peels, cow bones, cow dung, etc.
Biomass charcoal making machine processing conditions
The humidity is below 25%. If there is too much moisture, it needs to be dried first. The fineness of the material is 20mm. If the material is too large, it needs to be crushed first. The general carbonization time is 18-20 minutes, and a batch can be carbonized in about 20 minutes, and the production efficiency is very high.
Charcoal carbonization furnace structure
The basic structure of the machine includes a carbonization furnace, gasification furnace, soot processor, combustible gas purifier, and an intelligent numerical control panel added to its console.
Carbonization furnace charging
Carbonization furnace drying
Carbonization furnace intelligent control panel
Biomass charcoal making machine parameter
|Hourly Feeding Capacity||500kg||0.8-1 Tons||1.5-2Tons||2.5-3Tons|
|Working Method||continuous carbonizing||continuous carbonizing||continuous carbonizing||continuous carbonizing|
|Heating Materials||Charcoal, wood, diesel, natural gas, LPG, biomass pellets, etc.||Charcoal, wood, diesel, natural gas, LPG, biomass pellets, etc.||Charcoal, wood, diesel, natural gas, LPG, biomass pellets, etc.||Charcoal, wood, diesel, natural gas, LPG, biomass pellets, etc.|
|Floor Area (L*W*H)||30m*15m*7m||35*15*7m||45*15*10m||50*15*10m|
|Operating Pressure||Constant Pressure||Constant Pressure||Constant Pressure||Constant Pressure|
|Cooling Method||Recycling Water Cooling||Recycling Water Cooling||Recycling Water Cooling||Recycling Water Cooling|
This machine is a larger machine, but there are also different models, the smallest model is SL-0812, which can produce 500kg, and the largest model is SL-1320, which can produce 2.5-3Tons, The material can be discharged immediately after production, which is convenient and efficient.
Charcoal carbonization furnace advantage
Smokeless carbonization design
Adopting a new innovative structure, the combustion exhaust gas can be discharged up to the standard, and the combustion flue gas can be fully utilized to achieve smokeless carbonization during the operation process.
Continuous operation and large-scale production
The continuous carbonization furnace overcomes the disadvantages of the traditional batch carbonization furnace, and through innovation, it can carry out efficient continuous production. Taida’s new continuous carbonization furnace is based on the drum carbonization furnace and iteratively upgrades to help users achieve large-scale production.
Priority material and life guarantee
The combustible combustion system adopts high-frequency welding, and the heating shell is lined with high-temperature refractory fiber, which has a long service life and burning wearing parts, which makes users more worry-free.
Low energy consumption and green production
The production process of carbon/gas/oil co-production is realized, and the traditional defects of high energy consumption/high pollution/low efficiency are solved. In the carbonization process, tar/wood vinegar and combustible gas are all recovered and reused.
A successful case of the Shuliy carbonization furnace design scheme
After learning about the needs of Iranian customers to carbonize sludge, Shuli Company helped customers make a feasible plan, including sludge dewatering, sludge drying, and sludge carbonization. The carbonized sludge can be used for Soil improvement, processing, and production of filling materials and construction, etc., the biggest advantage of this carbonization equipment is the diversification of products that can be carbonized.
How do use carbonization equipment to make profits?
The carbonized products can be sold directly so that the production investment is small and the return on cost is fast. In addition, it can be processed further after carbonization, such as processing into hookah charcoal and barbecue charcoal. The deep-processed products are highly profitable. Since the carbonization furnace is the basis for the production of carbon products, the sales volume of the carbonization furnace has always been the star product of Shuli Machinery Co., Ltd.Different materials and different types of carbonization furnaces are used. Shuli also has three other carbonization furnaces, continuous carbonization furnaces, horizontal carbonization furnaces, and hoisting carbonization furnaces.